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  #1  
Unread November 19th, 2013, 05:25 AM
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Default ST:TMP Drydock (WIP)

Hi Everyone!
I am currently in the middle of one of the largest projects I've every done at the moment, so much of this thread is in progress at the moment. This thread is about a scratch build Drydock from Star Trek the Motion Picture. In fact I'm building 2 drydocks at the same time for two different clients. They are both to the scale of the DeBoers refit Enterprise model a 45" version of the Enterprise. I usually post my updates at the beginning of each month and most of my update pictures can be found at my personal website. Hope you enjoy this build and here's my update blog for November:

Because using metal in model construction is not a forgiving as with plastics, one has to be more precise with the drilling and bending of tubing and other pieces, so yes, it does take a little longer to get things done, but I'll tell you, in this case at least it will be worth the wait.

In this month's update I've finally been able to test fit some of the panel frames with the main modules. As I said In other updates I needed to wait for some parts to come that were back ordered. The back ordering occurs because of the quantity of items that I need for these projects. I've had to order 164 copper tubes, about 56 or so threaded rods and a couple hundred dome and regular nuts and so forth. I've had to cut a lot of these items to length and make sure they fir properly into their respective pieces. This is definitely a take-your-time and do-it-right-the-first-time projects(s).

Other than the panels frames, there will be very little to solder together. Following the design of ST:TMP filming miniature there will be a lot of screws, nuts and bolts holding this baby together. If you watch all of the drydock scenes including the Enterprise leaves drydock you will see a lot of these details right on the screen.

But anyway, this isn't a just drill it and put it together project. This updates I've started by adding the anchor cone pieces to the outside parts of the overhead module, then I have to take each panel frame individually make sure that each of the holes both on the module side as well as on the side and bottom frames will line up. I've started on the top tier of frames on only one of the module pieces. Now that I know what to do I can get the other tiers lined up and in place. With all of the threaded rods and dome nuts in place I was very pleased to find that the panel frames are able to support their own weight so when all of the pieces are finally in place I will not need additional supporting rods to hold everything up as I did with the 1/350 PLE drydock. This is also something that TMP dock was able to do.

All the pics in this month's update are pretty much test-fitting pictures to make sure everything lines up correctly. I will not be able to permanently weld everything together until I can get the wiring in place for the light panels and other effects. There are 19 new pics in the November Updates tab

By next update I hope to have the tiers finished on at least one of the modules. We'll see how it goes. I will try to get as much done as possible in the next month because December is a very bad month for me secular jobwise, so I hope you enjoy the new progress pics and hope to hear from you. All comments positive and negative are welcome!

For those of you visiting for the first time, please sign up as a member and be the first to receive notice of any updates on my site.

Talk to you next month! Take care and Happy Modeling!
Mark

http://www.NemVia.com
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Last edited by NemVia; January 31st, 2015 at 09:01 PM.
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Unread November 21st, 2013, 08:40 PM
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Definitely will be following your builds. Looking forward to the progress pics.
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Unread November 28th, 2013, 09:08 PM
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Quote:
Originally Posted by FlyAndFight View Post
Definitely will be following your builds. Looking forward to the progress pics.
Thanks! I hope you enjoy this build. And now...

December Updates

Well, here we are! Another month goes by and we are already into December.

I have 10 new pics for your viewing the DECEMBER UPDATES - 2013 page on the left sidebar menu on my site. I've spent the good majority of November working just on the panel frames. The hole alignments have to be pretty precise so it takes quite a bit of time to get everything just right. For each of the sides, both port and starboard, I could only fully assemble five panel frames each with all three tiers. The reason being that the last to panels on the fronts and rears of each side on all three tiers need to be left unsoldered together so that I can thread the lighting effects through the end sections and through the tubing of each tier and to each light panel.

Did you get all of that? Well, if you didn't just wait for the wiring update and you'll see what I'm talking about. But so far, everything is fitting in place and all of the tiers seem very sturdy and will be able to support their own weight as they will be freely hanging from the sides of the overhead module. There should be no supporting rods like I needed with the 1/350 drydock model for this build.

In other news, which in this case is GOOD news, I was able to get the Drydock's steel frames back from the welder this week. They are built very similar to the 1/350 scale version except that I am not using copper piping. These frames are made from steel to support the weight of both the dock and the DeBoers Model. I will now be making the necessary holes in the overhead modules to anchor them to the steel frame. After this is done I will be drilling out all of the holes needed in the support frame to bolt the modules to it as well as holes for casters that will be used to move this large model around to be worked on. I have made this frame so that the lower section or Dolly can be removed so the model can be hung on a wall of my client so desires. Anyway, after the holes are all drilled out I will be sanding the entire frame(s) down and spraying the entire assembly with Rustoleum to prevent any more oxidation on the metal.

December is usually an unfruitful month for me as far as work on the models goes. Our company gets quite overwhelmed with work during this month, so the January update might be a little lean with pictures, but we'll see how everything goes. Well, that's my update for this month!

Hope everyone enjoys the pics! As always, be safe and happy modeling and I will see you in January! Take care,

Mark.

http://www.NemVia.com
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Last edited by NemVia; January 31st, 2015 at 09:02 PM.
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Unread December 5th, 2013, 09:35 AM
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That is way cool..

Gotta follow this one.
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Unread January 4th, 2014, 11:33 AM
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Hey! Been busy this month But should be able to resume work on the dock. Just minor updates on my site. Give me a few more weeks and I'll have some new pics!

Thanks, Mark

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Unread January 27th, 2014, 10:12 AM
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Holy Crap!

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Unread January 30th, 2014, 05:56 PM
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For the 1/260 Drydock Updates, I have added the latest progress pics in the February updates page. I've been able to sand down the steel frames to prepare them for spraying. They will be sprayed Flat Black to hide the fact that they are supporting the models. I put a couple of pics to show how the frame can be mounted to a wall for display. For the rest of this month's update I had to cut holes into the overhead module side panels to allow the support tubes to slide through. Then I was able to bolt the module frames to the tubes so they are now permanently anchored to the frame. I've also started adding the anchor cone pieces to the center sections of the modules. These have to be done one at a time to make sure the anchors line up with the holes on the modules. There are 70 of these total on each of the Drydocks.

I've also ordered some Dry-Transfer Lettering that will later be used to mark all of the light panels according to ST:TMP flyby scene. During the month of February I will be drilling the tension rod holes for all of the light panels and their frames and then mounting all of the panel frames to the Port side or rear Modules. If I can get all of this in place I will be able to start threading the EL Wire for the lighting effects. Take care for now and I'll see you next month!

Mark
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Unread February 26th, 2014, 08:23 PM
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March Updates 2014


Hi everyone! It's been a very very cold winter here in Illinois this year and unfortunately that is putting me behind on my drydock build a bit. Most of my shop is in my garage and it is extremely difficult to work on certain things when its 0 deg. or colder out there. But I've managed to do some smaller work on the project and was able to get some things done.

In this update I have had a change in some of the detailing work that needs to be done on one of the docks. It was requested that I put some more detail into parts of the dock specifically around the light panels and panel frames. My client wants some turnbuckles added to the panels as was seen in one of the close up models in ST:TMP. So I've ordered s few special tools that I do not have, such as a small pen sized screwdriver and a pin vise adjustable chuck so that I can drill out some 700+ holes in the panel frames and light panels using a 1mm drill bit. This is so I can add some turnbuckle anchors for the tension rods. These will all be connected to the light panels and there frames vial the rods and some very tine screws and nuts. I think I'm also going to need a larger magnifying glass as well.

In the March updates I have pics of how I did this. It takes a lot more time whereas the 1/350 model I just drilled the holes into the frames and panels and then cemented the tension rods into place and then I was done. Not so easy this time but I think it will be worth the effort.

I've also been busy reviewing specific details that need to be done by viewing the drydock scene in ST:TMP. One thing that I really noticed this time is that there are 2 different colors seen on all of the light panels. When they filmed the miniature they used a lot of lighting to get the shots they needed and that appears to have washed out the color differences on the panels to a certain degree. Comparing what's on the screen to Adam Schneider's refurbished Drydock model It's easier to see the differences now and what I need to do. So the panels will need to be sprayed no less than 2 different colors. I've been ordering the paints that I need for this part of the job. There is also a tremendous amount of detail between each of the panel frames and just about all sides of each of the frames, so I will be making mold masters of specific details so I can add them in before I start spraying the entire model.

The dry transfers I ordered have some in so when I finish the panels I can start adding on their specific numbers.

I've been asked where I get some of my material for the detailing of this model. I have a lot of reference materials including pictures of the actual miniature and over the years I have found some very rare behind the scenes photos from when they filmed the movie. I've included those in the March update Page for those of you who are interested. Well that's it for now. See you next month.

Mark

http://www.NemVia.com
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Unread March 29th, 2014, 09:27 PM
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This month I have been able to get somewhat back on track. The weather has warmed up enough for me to go back into my garage to do some of the necessary work that can't be done inside our house.

I have 23 New Pics in the April Updates. Here are the details:

I have finally received the armatures for the models that will be used to marry the Enterprise models to the docks. They are made of 1/4" hollow tube and are quite sturdy. I had them welded together in a specific manner so that they will be hidden as best as possible inside the dock and the ship giving the illusion that the ship is floating inside the dock.

All of the copper tubes that I cut the holes into have been placed inside the panel frames. These will be used to support the light panels as well as allow me to run the lighting effects through each of the tubes.

I have also started painting the light panels their respective colors. This took about a week to do. I was able to finish those and start work on the dry-transfer numbers and letter that are on each of the panels. In ST:TMP the dock was heavily decaled only on the side that was visible on the screen. The side unseen or port side has decaling but not to the extent of what Row "E" of the panels has. As I have more time I will be adding more of the decals to each of the panels since this will be a full model of the dock. The bummer about the dry-transfers is that they only give you so much of certain letters and/or numbers. For instance many of the panels are numbered in the 30's and 70's. Guess which numbers they give you the least amount of? Yeh... 3's and 7's so I have to order many many sheets of the transfers and then try to use the other numbers just so I don't waste too many of the decals. But.... hey.... that's the life of a model builder, huh? Anyway I think Row "E" which is seen on the screen turned out rather nice.

Now, another feature of the Light panels is seen on the upper right and left side of each of the panels. Since I don't know what they really are I am going to call them the power nodules for the light panels. I used reference pictures from the movie as well as some pics I shot of the Filming Miniature to scratch build a highly detailed master so that I can cast all of these pieces rather than build them all individually. Just a side note, it took me about 4 hours total to create just one of these from scratch. The only thing left that I need to do for these pieces is build the 2 tanks or bottles that are seen on the top and bottom of the light panel support poles. These will be cast separate from the nodule pieces as well as a clamp-like piece that connects these nodules to the light panels. I should have them done by the next update.

Last but not least I am taking some new measurements for some interior sections of the dock can be seen from the outside. I am going to do what I did for my 1/350 scale dock and that is add a large interior Hanger bay that can be seen by looking into the Aft End of the dock though the hanger doors. I have a lot more room to work with on this dock and I purposely made the support frame so this dock can be a lot larger than the 1/350 version. You will be able to see many Shuttles, work bees, Shuttle pods, cargo containers and other details. This should help give a great depth of scale to the model and how large it would be in real life.

Hopefully by next month's update I will have some of the panel frames painted up and ready to be connected to the Overhead modules. Hopefully there will be no Hang-ups or snags. The weather is getting better, slowly but surely. This will make things go a lot faster. 'Til then, see you next month!

Mark


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Unread May 1st, 2014, 05:20 AM
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Hey Everyone!

This month I've spent quite a bit of time casting many different pieces for the Light Panels as well the panel frames. The focus was mainly on the Power Nodules that are seen on either side of the tops of each of the side light panels. I needed to cast these parts in two different pieces because of the complexity of each part. There are 84 nodules on each of the docks so I had to cast 84 nodules as well as 84 of the clamp pieces.

There are also 2 tanks that are on each of the nodules that I needed to build from scratch. There are 168 of these needed per dock, so I made castings of those and painted some of them light gray. The end pieces on all of the tanks will be hand painted neutral gray. When the Nodules are finally painted I can then cement all of the tanks to the Nodules. Whew! A lot of work in the coming months.

Other parts that needed to be cast were the box like recesses that are seen underneath the overhead modules. There are 7 per module. They were challenging for me to cast because of how thin the walls are. Added to that was also a slit on the front and back parts of these pieces that are used for allowing light to shine through for additional effects. I never knew these slits were on the model until I was able to see the Drydock Miniature in person. Be assured they are there, they just never had any screen-time in the movie.

In other updates you should know that despite all of the obvious details seen on the Overhead modules there is also an abundant amount of details that follow the inside and outside parts of all of the framework for the side panel frames. I made up 8 different versions of the detailing and made molds of them. Now when I add them as details to the dock I can use them at random and also flip them upside down so they will appear as even more details. These will be used for the horizontal parts of the framework. I also made up 3 additional detail pieces for the vertical parts of the framework which also can be flipped over for different details. I found it was faster to use more that enough resin so that I can pull all of these pieces out of the mold at the same time, then use a belt sander to get rid of all of the excess resin and thin out the strips. You'll see what I mean in the May Updates page.

I have been able to apply the horizontal strips of details to the panel frames where the anchors hold the frames together. Eventually I will be able to start painting the frames and assembling them to the modules.

In The last week or so I have started painting the Power nodules. I applied the first color which is Intermediate blue and I've started masking off the nodules to add the second color which will be Rust. Later I will hand paint some of the smaller details with a small brush. I was hoping to get at least one of these done for this month's update but I just couldn't get that much done. Sorry! I tried. When I get one of them painted up I'll post ASAP. And last but not least I've begun casting pieces for the hanger bay for the overhead module. I'll have some pics for that next update. There are 25 new pics in the May Updates page! Enjoy! and I'll see you next month!

Mark
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Unread May 31st, 2014, 08:42 AM
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Hello Fellow Model Builders!

Although I don't have a lot of update pics for you this month, I have done I good chunk of painting details onto many, many pieces. The square box insert pieces for the overhead modules have been airbrushed to their final color and the lighting slits have been cut into each of these pieces. I have a good pic of one of these as a test fitting pic in the June Updates page.

Another chunk of the work load for this month was hand painting some of the details for the Light Panel Power nodules. There are 4 different colors on each of these pieces now and there are 84 of these pieces for each drydock model that needed to be painted. I have also been hand painting some of the details on the end caps of the tanks that will later be cemented to the power nodules. IT's easier to cast them in groups of 4 and paint them while they are still on the sprue pieces. When they are finished I can just snap the tanks off and then cement them onto the nodules. I'll have some pics of that in next month's update.

As long as I had my airbrush out I started to paint some of the vertical detail pieces for the light panel frames. I first had to sand down the back parts of these pieces so that they are now pliable enough and can now be curved with some amount of ease when they are put onto the panel frames.

That's what I have been doing for the most part for this month. But I also figured out how many more of each of these pieces that I need to finish the model and have been doing a lot more resin casting. By next update I should have all of the needed pieces cast and then painted and THEN I can get to work assembling all of the parts.

In the next month I will also be working on the hanger for the overhead modules. I know I started that a few updates back, but I really needed to concentrate on getting all of these detail parts cast and painted. You should start to see the beginnings of the work crane and work light modules and booms in the coming months.

Thanks for being patient with this build. I know it's taking a while to get anywhere, but soon I can assemble everything and then we will start to see some awesome results. Keep checking for updates and I'll see you next month!

Mark
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Unread July 7th, 2014, 02:22 PM
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Hi everyone. Just letting you know that the update for July is bare minimum. Had to go on vacation for a couple of weeks (Had to! Yes needed to. I needed a break gaaaaaah!) Anyway, I only did some casting for some of the detailing pieces as well as some sanding and painting. Most of this stuff was seen in an earlier update, so I won't publish similar pics on the sight. I will be starting on the assembling and painting the Starboard side of the drydock and will have some new pics for you for August. Thanks for your patience and I'll see you then.
Mark
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Unread July 31st, 2014, 03:48 PM
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August Updates 2014

Okay! Back on track. At least somewhat. Because of the complexity of the Drydock build, you can just imagine how repetitive some of the work can be especially when there are 2 being built at the same time. WOW!

Never again. At least not 2 builds at once. Anyway this month I can report some decent progress. In the past updates, you have seen the overhead modules in their natural molded black color, then the next color went to Italian Brown, but that was never to be the finale color of the modules. In doing research for my original 1/350 scale dock I viewed as many production stills, behind the scenes photos and even the old trading card pics as I could get my hands on and I found what I believe to be the closest color match as possible for the final color of the dock. In many of the stills There appears to be a reddish tinge to the color of the dock. When I took pictures of my 1/350 scale version the colors seemed be quite close. I like that Rust color, so I am using this for the final color of the dock. But I will not be laying it on too thick. I want some of the brown to show through in a subtle way. This would also give it a more used and weathered look.

To start out with the painting I needed to fix almost all of the corner pieces of the modules. This being my first major resin cast project I did not get everything to line up exactly. But with some styrene and super glue I was able to fix all of these parts up. Next I wanted to add in all of the remaining anchor cones so that they could all be sprayed at the exact same time. This would mean less touch-up work later on. The reason I didn't add all of the cones sooner when I was assembling them early on was because I was going to use some of these cones to thread wiring through them for some of the lighting effect. But I now, I've come up with a new way to add the lighting which I will discuss in future updates. So anyway, I fixed all of the loose parts by either re-cementing or replacing them so that everything will be ready for the final paint job. Next I did some more masking of what look to be grill plates on the underside of the modules. I also masked off a lot of the side panels to give a little bit of a variety in color. Then I sprayed the entire model which took me just under an hour to do for each model. The spraying time was mostly taken up by doing all of the anchor cones.

There are some pretty good pics of the paintjob on the AUGUST UPDATES 2014 page.

After all of the masks are removed you can see the different colors on the underside and sides of the modules.

I was also able to start adding the starboard side panel frames to one of the models. This took some doing because I needed to added the support rods through the modules. After I had originally built each panel I had to align them with their proper positions mark all of the drill holes off one at a time to make sure all of these pieces would fit properly later on when they would be connected to the modules. To make sure I didn't mess up their order I needed to number all of the tiers so that they could be placed back into their original positions.

The Starboard frames are now anchored to the modules but they still need some tweaking. To finish all of that though I need to add in the lighting wires for the light panels. After they are all in place I can then make sure everything is squared up and then I can add the vertical detail pieces on the inside and the outsides of the frames. Once I get this done I can actually mount the Refit Enterprise into it's final resting place inside the Drydock. I really hope I can get to that part very soon! I've been looking forward to that very much!

Well, thanks for being patient on this build. I really needed the break last month. Hang in there. More is on it's way! See you next month!

Mark

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Unread August 31st, 2014, 04:41 PM
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September Updates 2014
Now that I have the majority of all of the details and pieces cast and for the most part painted, I have been able to assemble a lot of these individual pieces together and even start with the lighting process.
This month I received all of the rest of my dry transfers to add all of the letters and numbers to the backs of all of the light panels. They are now complete! After that I started assembling the power nodules to the light panels and then the tanks to the power nodules. I also started adding some mounting nuts for the tension rods on the light panels. I needed to redo them because the originals were not large enough for what I needed. So I had to add 8 of these nuts to each of the panels then later add 10 of these nuts to each of the panel frames. These are now completed.
Any of the missing anchor cones have now been put in place, then I finished putting the horizontal detail pieces then painted all of the details "Rust". This prepared all of these pieces for the next important step of lighting and wiring the panel frames and panel lights.
I have also added the box insert pieces to the overhead modules and cemented them in place. Next was the part that I've been wanting to get to for a very long time. The wiring of the light panels. For my 1/350 scale Drydock I used copper telephone wire and lots of LEDs. It was really a wiring nightmare because of how many connections were needed and later when the model was moved around or slightly shifted some of the panels would go out and then I'd have to find out were the break in the line was and re-solder everything until it worked properly. For this model which is about 1/260 scale, the pieces are a lot larger and easier to work with but I did not want to use LED's because of all of the soldering needed, so I'm, using a new technology for the panels which is becoming very popular for lighted models called EL Wire. This wire can be fed through all of the tubes, be looped around the spurs inside of the panels and then fed through to the next panels and so forth. The LEDs took several days to wire in. The EL wire took me less than 3 hours for one side of light panels.
After I threaded all of the EL Wire through I was then able to connect all of the panel frames together then put on the Vertical detail pieces on the insides of the panel frames. Right now I'm working on the outside of the Starboard frames and adding the Vertical detail strips on there as well.
I'm now beginning the work on the Port side frames and lighting work. After I get this part detailed and wired I will be adding all of the Light Panel Graphics and Front parts of the Light panels. I should also be able to get one of the Enterprise models mounted inside the dock if all goes well. There's still a lot of work to get done but it's getting closer to being finished.
My target date for finishing this is about the end of October-November. But, we'll see. There are 24 New pics in the September updates page. Enjoy!
That's all for this month's update! See you in October!
Mark
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Unread September 29th, 2014, 06:37 PM
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Wow Guys! Over 9000 views! I appreciate your interest!

October Updates 2014


September has been another busy month for drydock building. I was able to spend a lot of time on the Light Panel frame fronts. I had to cut out all of the plexi-glass pieces to use as clear windows and a 3rd piece of plexi for the graphic decals. For each light panel there are 2 pieces of plexi. That makes 112 pieces for each of the panels. The plexi was then cemented in place. I then had to make all of the decals which amounted to the same number of pieces. There are what I'm calling left and right side decals for each piece. There's a slight variance between each of the decals, so I had to make sure they were all put on the appropriate sides.

I've also spent a great deal of time making the turnbuckle anchors and tension rods. One of my clients requested that this detail be physically bolted to the panels and the frames. So here's how the work load pans out for this month. There are 504 tension rods needed for each drydock. These rods connect from the light panel to the panel frames. I am using styrene rods because they are very light weight. I'm spraying all of these rods "Rust" before I cut them to size. This way there will only be a minimum of touch-up work to do. On each end of these rods will be an anchor with a loop on the end of it. (See pics of this process in the October updates page) There are 2 of these anchors on each of these rods so I need to make 1008 of these. 336 of these anchors will be for the center tiers of the light panel frames. The remaining 672 have to be made with the end loops on a slight angle because of the way the top and bottom tiers are of the panel frames are curved. As of this posting I have the 336 anchor loops finished and will be working on the rest later in the week. The hard part is keeping track of how many of these have been done. The other dock will have just the sleeve part of the anchor loop on them so it will look more like the filming miniature version. Later when I start adding the rods to the model I will be able to touch up the unpainted surfaces.

In other areas... because of how repetitive some of this work is it's nice to break off and work on something else for a while. For the last year and a half I've been contemplating on how I was going to build the work light arrays. On my 1/350 version I had no idea of how I was going to tackle this because of the complexity of these lights. In the end I wound up taking a piece of cardboard that had a mirror like surface on it. I cut it into a hexagon shape, then etched a lot of line into it and drilled holes for where the lights were supposed to be. I then back-lit this piece with 3 LEDs to make the lighting effect. Although I've hear some good suggestions of how and what to use for this array, such as a florescent light cover cut into a hexagon shape, it just did not work out for the scale I needed to build these arrays in. I have found some pictures of these light array panels and they were originally used in the unused TV series version of ST:Phase II drydock as the side panel lights. They have a very complex configuration and I wanted to at least in some way be able to come as close as I could to getting these as accurate as possible. I stumbled on the simplest of solutions. At my local Hobby Lobby I came across a section that has all kinds of beads, glitter and most importantly of all Sequins. They were in various colors and I happened to notice that the silver ones had a reflective quality as that of mirrors or reflectors that are used in lamps and/or flash lights. JACKPOT! They had 3 or 4 different sizes, so I bought a couple of small bags. I notices that even though they are punched out into round shapes, the center of each sequins had a hexagon shape to it. So I lined up 60 sequins of 2 different sizes of each kind of sequins then measured out the overall size of both of them and decided I had a close match for the work light arrays. When lined up properly with the edges of the hexagon they reflect light similar to what is seen in ST:TMP. So I built 4 of these panels 2 for each of the docks.

I cut out a hexagon shape made from sheet styrene, sprayed them FLAT BLACK, then carefully cemented one sequins at a time until all 60 were lined up and in there proper places. Next I drilled out all 60 centers of the sequins so that one LED could fit into each of the holes. It looks great so far and I can't wait to wire them up and do a lighting test.

For the last part of my update: Since I was able to add the Starboard side of the light panels to the overhead modules I wanted to see how one of the Enterprise models looked inside of the dock so I snapped a few pics and put them into this month's update. There are 24 new pics on the "October Updates 2014" page on my site! Hope you like them. More updates coming next month! See you then! Have a great month!

Mark
http://www.NemVia.com

Last edited by NemVia; September 30th, 2014 at 02:43 PM.
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Unread October 30th, 2014, 06:06 PM
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November Updates 2014


Hey Everyone!

I have some glitches to deal with on my website this month.

For some reason I'm having trouble uploading photos to my site so I'm setting up the photos to be in the Forum thread until I get things up and running again.

In this month's update I've been working on the part of this model that I've been dreading, but need to complete. The assembly of all of the tension rods with turnbuckle anchors and nuts and bolts. There are 9 pieces per tension rod and there are 2,268 pieces that need to be put together on just the Starboard side of the dock alone. Each piece has to be cemented in place and aligned to each of the panel frames and light panels. Rather than just drilling holes into the Light panels and panel frames and running the tension rods through each of the holes and cementing them in place as I did with the 1/1350 scale PLE Dock My client has requested that the bolts on each of these connection be visible to give greater depth of scale to the final model. Detailing is very important to my client so this once again will slow down the completion of the Drydock. There is one shot of this detail that was visible in ST:TMP when the Enterprise was leaving the dock and the little dude in the space suit was waving good-bye to the ship. I now need to touch up all of the ends of these rods with Rust paint which will blend everything together. The pics show how this detail looks.

Another setback is the light panel lighting effects. After putting some reflective paper into the panels to defuse the light I discovered that this lighting effect would not work at all because you can see the EL wire behind the defusing paper. Bummer. I had to remove all of the EL wire and put in LEDs as I did with the 1/350 scale dock. So I'm now adding reflective tape to the backs of the inside of each light panel and will then have to hard-wire all of the LEDs in place. Not a very easy task at this point at least not with the Starboard side panels. Well, live and learn. We'll see how far I can get with this within the next month or so. December is a very bad month for me to work on this project so there may be very little for the January update to show. But, enjoy the pics. I will try to have them set up on photobucket for now.

That's it for now.

See you in a month.

Mark
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Last edited by NemVia; January 31st, 2015 at 09:03 PM.
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Unread November 7th, 2014, 04:08 PM
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Okay, I was able to get the November updates loaded on my site just FYI. Sorry about the delay. Should be somewhat back to normal now! Thanks for your patience.
Mark
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Last edited by NemVia; January 31st, 2015 at 09:05 PM.
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Unread January 30th, 2015, 05:08 AM
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February Updates 2015


HELLO EVERYONE!

My apologies for the long interval between updates! December was a killer month for me as far as work goes! On top of that my mom had some health issues to deal with and then I was able to welcome 2 new grandson's into the world! Yes, that's a total of 7 grandchildren now! WOW!


Now on to the matters at hand! As I said December was a "Didn't even look at the model" kinda month, But January was a lot more productive! I needed to get the armature ready for the Enterprise so I can marry both of the models together. I needed to do some major grinding and cutting in order to get the Armature to fit into the saucer section. The curvature of the lower hull became a bit if an issue. I needed to cut out 2 grooves on the bottom part of the armature in order for it to fit into the hull. I also needed to add some more holes into the armature in order to allow the wiring to run through to the Modules and down to the control panel that I will be adding to the model later on.

I also put together the Port side panel frame structure and ran all of the wiring through it so I can add the LEDs to it later on. After I finished this I started putting together all of the LEDs that will be used in all 56 of the light panels including the ones in the Overhead Modules. I also test fitted the Port side Panel frames to the Modules to see how they will look together with the Starboard side. So there was a lot of soldering going on during the month of January and there will be a lot more to come.

In other areas I finally got to the point where I needed the modules to be standing in their upright positions so I can get more of the model assembled so I started working on the display base. We had a couple of 40 degree days out by us so I was able to go into the garage and start working on the base. For the most part it is assembled together as you will see in the update pics for this month. The top of the base however is not permanently attached to the model as of yet until I can get all of the wiring and controls in place.

I've also started working on some additional lighting rails that run along the bottom of the lower tiers of the panel frames. This lighting is much like the ones that are on the bottom side of the Overhead Modules. There are also 4 more rails, 2 on each outside of the middle light panel tiers that will need to be made and mounted to the frames. Coming up will be some work on the mooring tractors on the bottom of the dock as well as some work that will be done on the work light panels and the work cranes. It starting to come together little by little but it's looking good and I feel good about is being accomplished! There are 23 new pics on the FEBRUARY UPDATES page for this month! Hope you enjoy! And I'll see you once again Next Month!

Take care!

Mark
http://www.NemVia.com
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Last edited by NemVia; January 31st, 2015 at 09:04 PM.
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Unread February 28th, 2015, 10:22 PM
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March Updates:
For this month's update I was able to get a lot more wiring done for additional lighting effects. I have 25 new pics in this month update page. On the outsides of the dock there are 2 rails with lights on them that run the entire length of the dock. They are more accent lighting than anything, but they are there. I've also built 2 more rails with lights on them that run along the bottom sides of the dock. These are more visible in the movie. I have also started building the Mooring Tractor Beam emitters which steady the ship while it's inside the dock. There are 4 of these that are seen in the movie and they are located on the bottom of the dock as well. There are also a few more details that need to be built before I actually mount the ship inside the dock. These include 6 outside mini panels (For what they are used for I have no idea, but you can see a great shot of them when the Enterprise leaves Drydock and the little dude is seen doing flips as the ship goes by) and I will be starting some work on the work crane and work light assemblies. These will be far different from the ones I made for the 1/350 scale dock. I will be making a master mold for these crane pieces so I can save some building time. I will also start work on the Gangway docking platform as it needs a lot of detail work on that. This piece might have to be made into casting mold as well. She's starting to come together even more and I'm hoping this will wrap up in the next 3 or 4 months if there are no more delays. Keep checking for the latest updates and I'll see you again in a month.

Mark
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Unread March 30th, 2015, 08:47 PM
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April Updates 2015


This months update is quite extensive as far as the work done on the Drydock. To begin, I started by opaque-ing the Tractor emitters Flat Black. This took several coats because of the thinness of the styrene plastic. I had to make sure there would be no light leaks. I then painted the emitters Rust. But reviewing some of the Behind the scenes pics of the Drydock miniature and a few other sources I will be updating that color to a light brown color. I was then able to solder the wiring in place and connect it to the main frame of the Dock. All of the lights are working. I also was able to do a lot of touch-up work on all of the added pieces of styrene especially on the light panels and all of the detailing work around the entire panel frame assembly as well as all of the tension rods and turnbuckle assemblies. They are now a uniform Rust color. In addition to this I've also added the completed mark lighting rails that run along the outsides of the panel frames. These were soldered into their circuits and then painted to match the rest of the dock. The test lighting on this came out really nice!

The next part, or parts I was able to work on were the Cryo-tanks or whatever they're called that run along the bottom of the lower tier of the panel frames. There are five tanks per cluster. I scratch built 5 different kinds of tanks with various smaller tanks attached to them. I then used this as a master for making molds. I needed 120 if these tanks for 2 separate models. I cast all of these in black resin then sprayed them a Light Gray primer. They were then detached from their main sprues and put in a pile on my work bench. Then I randomly selected 5 of these tanks for each cluster. These five tanks were attached to 2 mounting bands which allowed the tanks to form a half circle grouping. I then attached all of these clusters to the 6 separate joints along the bottoms of the lower panel frames. They turned out rather well. After I cemented them in place I did more touch up work on all of the tanks.

Another area I worked on was the work crane and work light turrets. These had to be built by scratch. I had purchased a mini-lathe specifically for this project and now I was finally going to use it. I took two wooden wheels that I purchased from Hobby Lobby and put them on the lathe and was able to create the basic shape for the turrets. The turrets resemble mini Jupiter II's from LIS:TOS. After a nice light sanding they turned out perfect, but I found out that they were a bit too large for the scale, so I bought more of the wooden wheels in a smaller size and re-lathed 2 more pieces. It only took about 20 minutes to get the right shape. I then carved out a notch in one of these wheels. This is for the Boom arms that will extend out to the ship. The other wheel was made for the Gangway Docking Port. There are 2 docking ports on this piece and one on the work crane piece. I wanted to add some lighting effects on these turrets so I cast them I clear resin to all I would have to do is opaque the pieces and scrape of the paint where the lighting effect will need to be seen. The castings turned out very good. I am currently opaqueing them and then painting them a light tan color. There are 2 pieces for each of these turrets, this eliminated the need for me casting piece in a 2 piece mold, which is a lot of extra work. BTW there are 5 turrets for the work cranes and 2 for the work lights. I will alos be adding other details later on including the booms for the cranes and wiring and lighting as well as other small details. Most of this will be scratch built.

Another area I've started on are these 6 panels that run along the outside of the dock. There are 3 on the outside of each middle tier. Only 2 of them are really visible in the Drydock scene when Kirk and Scotty are in the travel pod. The only really clear shot of these panels are from a larger scale miniature that was built for a close up shot when the Enterprise is leaving the dock and the little dude is doing summer-salts as he's waving goodbye to the ship. These parts will also have a small but noticeable lighting effect. I started this by cutting up some very thin clear plastic into squares. I used a behind the scenes photo of this as a reference as to how large these panels will be for this scale model. I have added some masking tape for the parts where the lighting will show through. There is some minor detailing that will be added later on, but this too is turning out very good.

Last but not least, I am also working on connecting the armature to the Enterprise. This armature will connect the Ship to the Dock. There will be a lot of tweaking for this armature because of the weight of the ship. It has to sit in the dock very parallel to the panel frames. So hopefully this will be something to look forward to in next month's update. Otherwise there are 33 new progress pics in the April Updates 2015 page.

As always, enjoy the pics, comments and/or suggestions are always welcome. Take care and I'll see you next month.

Mark
http://www.NemVia.com
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